1. ATV/Side-by-Side/UTV Parts & Accessories On Sale
  2. sku: 10549003956487713
  3. POLARIS 1202425

POLARIS 1202425 Sporsman Cylinder Head

fits model: 600. make: Polaris. year: 2004.

1202425 Polaris 2004 Sporsman 600 Cylinder Head Assy

( Part Type: Cylinder Head ), ( Manufacturer Part Number: 1202425 ), ( Condition Notes: Good Used Condition )

Review POLARIS Sporsman Cylinder Head Assy fits 600 2004

The Polaris 1202425 Cylinder Head is a crucial component of the Polaris Sportsman 600 ATV model from the year 2004. This cylinder head is designed to provide optimal engine performance and reliability.

The cylinder head houses the combustion chamber and the intake and exhaust valves. It is made from a durable aluminum alloy, ensuring lightweight yet robust construction. The cylinder head features a good size of 21.5 inches x 10.5 inches x 7.5 inches (L x W x H), allowing it to fit perfectly into the engine compartment of the Sportsman 600.

The intake and exhaust ports are designed with careful consideration to optimize the flow of air and fuel into the cylinder and the exhaust gases out of it. The intake ports are generously sized to ensure an adequate supply of fuel-air mixture to the cylinder for efficient combustion. The exhaust ports are designed to minimize backpressure, ensuring optimal exhaust flow and maximum engine power.

The cylinder head also comes with pre-installed valves. The intake valves are 31.75mm in diameter, while the exhaust valves are 27.5mm in diameter. The valves are made from a heat-resistant material, ensuring they can withstand the high temperatures inside the engine. The valves are also designed to provide optimal flow and reduce wear and tear.

The cylinder head also comes with pre-installed spark plugs. The spark plugs are crucial for igniting the fuel-air mixture inside the cylinder. The cylinder head uses NGK BPR6ESP-11 spark plugs, which are known for their durability and excellent ignition performance.

The cylinder head also features a great cooling system. It comes with pre-installed coolant passages that allow coolant to flow around the cylinder head, keeping it at an optimal temperature during operation. The cooling system also includes a thermostat, which regulates the coolant temperature to ensure the engine runs at the most efficient temperature.

The cylinder head is easy to install. It comes with all the necessary hardware and gaskets required for installation. The installation process is straightforward, and the instructions provided in the manual are detailed and easy to follow.

In summary, the Polaris 1202425 Cylinder Head is a high-quality component designed to provide optimal engine performance and reliability for the Polaris Sportsman 600 ATV from the year 2004. It is made from a durable aluminum alloy, features optimally designed intake and exhaust ports, comes with pre-installed valves and spark plugs, and has a great cooling system. The cylinder head is also easy to install.

Pros and Cons of Buying a Polaris Sportsman 600 (Model 1202425) ATV - Cylinder Head (2004)

Introduction:

The Polaris Sportsman 600 (Model 1202425) ATV, manufactured in 2004, is a popular choice among off-road enthusiasts. The cylinder head is a crucial component of this vehicle, and replacing it might be an essential task for some riders. In this analysis, we will discuss the advantages and disadvantages of buying a Polaris Sportsman 600 (Model 1202425) cylinder head.

Pros:

1. Durability: The Polaris Sportsman 600 cylinder head is known for its robustness and longevity. It is engineered to withstand the rigors of off-roading, making it an ideal choice for those who frequently ride in extreme conditions.

2. Performance: This cylinder head provides excellent power and torque, ensuring a responsive and thrilling riding experience. The efficient combustion process results in improved fuel economy, further enhancing the overall value.

3. Availability: The Polaris Sportsman 600 cylinder head is readily available in the aftermarket, ensuring that riders can quickly and easily find a replacement if needed.

4. Compatibility: This cylinder head is specifically designed for the 2004 Polaris Sportsman 600 (Model 1202425), ensuring a perfect fit and eliminating the need for any modifications or customizations.

Cons:

1. Cost: The Polaris Sportsman 600 cylinder head can be relatively expensive compared to some aftermarket alternatives. However, the increased performance and durability may justify the investment for serious off-road enthusiasts.

2. Complexity: Installing a cylinder head on an ATV can be a complex process, requiring specialized tools and knowledge. Riders who are not confident in their mechanical abilities may need to hire a professional to perform the installation.

3. Wear and Tear: The cylinder head is exposed to the elements during off-roading, and over time, it can suffer from wear and tear. Regular maintenance and inspections are necessary to ensure the longevity of the component.

Conclusion:

The Polaris Sportsman 600 (Model 1202425) cylinder head offers several advantages, including durability, performance, availability, and compatibility. However, it also comes with some disadvantages, such as cost, complexity, and wear and tear. Ultimately, the decision to purchase this cylinder head depends on an individual's specific needs, budget, and mechanical abilities.

Recommendation:

For serious off-road enthusiasts who prioritize performance and durability, the Polaris Sportsman 600 (Model 1202425) cylinder head is an excellent investment. However, for those on a tight budget or with limited mechanical skills, it may be worth considering alternative aftermarket options or seeking professional advice before making a purchase.

part # 1202425 prices

  • $40.00-$95.84

specifications utvyank:

  • for models: 600
  • for makes: Polaris
  • for years: 2004
  • part type: Cylinder Head
  • manufacturer part number: 1202425
  • condition notes: Good Used Condition

returns utvyank:

  • time: 30 Days
  • paid by: Buyer
  • policy: Returns Accepted

seller utvyank:

  • # reviews: 2928
  • rating: 99.1%

offer utvyank:

  • options: Ship-to-home
  • started: January 20, 2026
  • sold: 0
  • quantity: 1
  • availability: In Stock

shipping utvyank:

  • cost: $0.00
  • service: UPS Ground
  • carrier: UPS
  • type: Fixed
  • transit: 3-8 Days
  • class: Standard

general utvyank:

  • condition: Used
  • Parts Accessories > ATV, Side-by-Side UTV Parts Accessories > Other ATV, Side-by-Side UTV Parts Accessories

payments utvyank:

  • credit card: Mastercard
  • wallet: Paypal
  • other
for models: 600, for makes: polaris, for years: 2004, part type: cylinder head, condition notes: good used condition,
category: atv parts > atv, side-by-side utv parts accessories, sku: 10549003956487713,

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